Gantry Series Dual-Station Welding Workstation
Type
Gantry series
Gantry-Type Dual-Robot Intelligent Welding Workstation, specifically designed for large-span fillet welds in industries such as steel structures, bridges, and shipbuilding. Capable of welding various workpieces including H-beams and plate units, with a width of up to 7 meters. The system combines compatibility with current processes and flexibility for future upgrades.
Gantry Series Dual-Station Welding Workstation
| Workpiece material： | Low-alloy steel and carbon steel |
| Welding method： | Gas shielded arc welding |
| Weld specifications： | Φ0.8mm-Φ1.6mm |
| Application： | Aerospace Industry, Automotive Industry, Construction Industry, Metal Fabrication Industry, Shipbuilding Industry |
| Welding Speed： | 0.5 m/min |
| Model NO： | KDLM8020 |
| Advantage： | No Teaching and Programming |
The world’s first teach-free and programming-free welding system, led by Connect Robotics, can reverse-engineer workpiece models through large-area line scanning, eliminating the need for drawings. With this system, a single operator can run 3 to 4 of our machines simultaneously.
Simply place the workpiece within the scannable range, and our robot will automatically scan, plan the path, and perform the welding.
Say goodbye to the hassles of teaching and programming.
Factory Planning
We offer customized factory layout designs to optimize workflow, space utilization, and productivity for your H-beam fabrication facility.
Installation&Commissioning
Our experienced team handles the entire installation process, ensuring your equipment is fully operational and fine-tuned for peak performance.
Onsite Training
We provide thorough training programs to equip your staff with the skills needed to operate and maintain our equipment effectively.
Consumables Supply
We supply high-quality consumables to ensure uninterrupted production and maintain the longevity of your equipment.
Product Details
| CONTENT | PARAMETER RANGE | UNIT | NOTES |
|---|---|---|---|
| series | Gantry series | / | Dual-machine collaboration |
| Model Number | KDLM8020 | / | / |
| Degrees of Freedom | 17[(6+2)*2+1] | / | / |
| Required Ambient Temperature | -10~45 | ℃ | / |
| Maximum End Load | 6 | kW | / |
| Working Range | W7000*L20000*H2000 | mm | / |
| Peak Total Power | 85 | kW | / |
| Rated Input Voltage | 380+/-10% | V | three-phase electricity |
| Rated Input Frequency | 50 | Hz | / |
| Footprint | 10000*18000 | mm | / |
| Color Customization | specified location | set | / |
| Customized labeling | specified location | set | / |
The core advantage of this intelligent welding workstation lies in its “vision + dual-mode” capability: using a large-line-scan camera, it can either directly import a model for processing or scan a workpiece without drawings to automatically generate a program. It intelligently identifies weld seams and optimizes paths, ensuring fast and precise welding. The track length can be customized and is equipped with an automatic torch cleaning and lubrication system for smoother operation.
Basic Configuration
The gantry welding station includes a control system, gantry travel mechanism, 2 sets of arc welding robots, 2 sets of robotic welding power sources with cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water-cooled torch systems.
Main Features:
1、Two H-beams are placed on the workpiece fixture inside the guide rail at a 45-degree fillet weld position;
2、The gantry moves along the rail at a preset welding speed;
3、Two submerged arc welding heads are used simultaneously to weld both seams;
4、An arc guide mechanism automatically tracks the weld seams;
5、An automatic flux delivery and recovery system is adopted.
Equipment Process
This equipment is suitable for workpieces assembled from horizontal and vertical plates, supporting straight line, arc, curve, flat, and vertical welding operations. Its large-span gantry structure ensures a welding width of up to 7 meters, making it ideal for industries such as steel structures, bridges, and shipbuilding.
System Poeration Process
Support for the current mainstream design software Tekla、NX、AutoDeskREVIT、AUTOdesk、FUSION360、CATIA、SolidWorks and etc.leading out of file format such as .STEP、.IFC、.IGES…
Three positioning modes
1.Raster positioning
2.Three-point positioning
3.Laser scanning positioning
Can be lead into the welding path in one key and edit the welding seams.
The system automatically matches the process according to the welding
seam form and plate thickness, without manual intervention.
The system automatically carries out the optimal path planning without
manual programming, and truly free programming and teaching.
Fool-type operation, the process is simple and effective to truly achieve
intelligent welding
