Product Parameter
| DESCRIPTION | HEAD AND TAIL POSITIONER | NOTES |
|---|---|---|
| Model | KBW0225 | / |
| Rated load capacity(KG) | 2000kg | / |
| Table diameter(mm) | φ1000mm | / |
| Overturning speed (rpm) | 0.06-0.6rpm | / |
| Motor power (kw) | 0.75/1.1kw | / |
| Speed adjust way | Constant speed/frequency stepless speed adjust | / |
| Color Customization | specified location | set |
| Customized labeling | specified location | set |
This equipment is a specialized auxiliary flipping device designed for steel structure welding and assembly processes. Featuring a folding arm structure, it supports customized clamping and flipping solutions and can adapt to heavy workpieces of various specifications, including steel beams, steel columns, and box-type components. The equipment offers 90° step-by-step flipping capability and supports continuous multi-angle positioning, significantly reducing manual lifting and adjustment time. It is a key auxiliary tool for improving the production efficiency of steel structures.
Technical Highlights & Advantages
1. 90° Step Flipping + Continuous Positioning
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Each flip is precisely controlled at 90°, enabling multiple consecutive flips until the workpiece reaches the target working surface
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No need for repeated hoisting and alignment; one-time clamping, multi-surface forming
Significantly Improved Welding Efficiency
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Traditional processes require multiple lifts and turnovers, which are time-consuming, labor-intensive, and pose safety risks
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This equipment allows in-situ flipping of workpieces with a fixed welding station, reducing crane occupancy time
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Field measurements show 30%～50% increase in single-piece welding efficiency, especially suitable for batch-produced custom-length components
Customized Clamping System
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Custom clamping jaws or pressing mechanisms based on workpiece cross-section (H-beam, box-type, etc.)
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Supports hydraulic/electric clamping with adjustable clamping force to prevent thin-walled workpiece deformation
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Can integrate mechanical anti-fall locking mechanisms to ensure absolute safety under heavy-load conditions
Heavy-Duty Design & Rigid Structure
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The machine body is formed by welding high-strength steel plates with integral annealing treatment, providing excellent rigidity and minimal deformation
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Standard configuration includes heavy-duty slewing ring bearings + hard-face reducers for strong load capacity and smooth flipping
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Maximum load capacity can be customized up to 5 tons, meeting most steel component processing requirements
Application Scenarios (Typical Steel Structure Industry Applications)
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H-beam/Box beam welding: Multi-surface welds requiring repeated flipping; the equipment quickly positions the optimal welding position
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Steel column splicing/stiffener welding: Complete four-sided welding with one-time clamping, reducing crane auxiliary time
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High scalability: Can be used in conjunction with welding robots and positioners for integrated operation
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Customizable rated load capacity of the flipper according to specific requirements
